ULTIMATE CLEAN DISC PIGS FOR PIPELINE CLEANING

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04" Standard Disc Cleaning Pig 04" Standard Disc Cleaning Pig

CLP-SBD-04-A

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04" Standard Disc Cleaning Pig with Ring Brushes 04" Standard Disc Cleaning Pig with Ring Brushes

CLP-SBD-04-ARR

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06" Standard Disc Cleaning Pig 06" Standard Disc Cleaning Pig

CLP-SBD-06-A

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06" Standard Disc Pig with Ring Brushes 06" Standard Disc Pig with Ring Brushes

CLP-SBD-06-ARR

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08" Standard Disc Cleaning Pig 08" Standard Disc Cleaning Pig

CLP-SBD-08-A

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08" Standard Disc Cleaning Pig with Ring Brushes 08" Standard Disc Cleaning Pig with Ring Brushes

CLP-SBD-08-ARR

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10" Standard Disc Cleaning Pig 10" Standard Disc Cleaning Pig

CLP-SBD-10-A

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10" Standard Disc Cleaning Pig with Ring Brushes 10" Standard Disc Cleaning Pig with Ring Brushes

CLP-SBD-10-ARR

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12" Standard Disc Cleaning Pig 12" Standard Disc Cleaning Pig

CLP-SBD-12-A

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12" Standard Disc Cleaning Pig with Brushes 12" Standard Disc Cleaning Pig with Brushes

CLP-SBD-12-ARR

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12" Standard Disc Cleaning Pig with Ring Brushes 12" Standard Disc Cleaning Pig with Ring Brushes

CLP-SBD-12-AR

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Cleaning Pigs larger than 12 inch Cleaning Pigs larger than 12 inch

CLP-other

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Standard Disc Pigs

Bi-directional disc pigs are probably the primary configuration of most pipeline cleaning operations worldwide.

Ultimate Clean standard disc pigs are the first choice for regular cleaning to ensure optimal and maximum flow of the medium and extend the pipeline's life.

A standard disc pig configuration provides the best cleaning results in removing of light deposits on the pipelines’ inner wall. Pipeline operators can also use disc pigs for batching operations, e.g. to separate different chemical products in pipelines. A disc pig is also often used during construction and commissioning or decommissioning of pipelines (flood and hydrotest phase or for pipeline dewatering/drying).

Most standard versions are reversible or even fully bi-directional.

The standard Ultimate Clean disc pig configuration consists of two guiding discs and four sealing discs. For longer distances (more than 120 miles), ROSEN’s long-run tool types are recommended. These tools are equipped with four guiding and four sealing discs.

ROSEN manufactures steel mandrel disc pigs with a single-bolt steel body design ranging from 2″ to 14″. The disc pigs with multi-bolt steel body design are available from 6″ to 56″.

We offer a first selection of Ultimate Clean disc pigs via the webshop, all other configurations we provide on request.

Wear-resistant Polyurethane

ROSEN’s unique RoPlasthan® polyurethane was specially developed for pipeline cleaning and inspection purposes. It offers the highest wear resistance and therefore provides superior cleaning and sealing ability.

The guiding discs are made of ROSEN’s unique, highly wear-resistant RoPlasthan® 1200 polyurethane (85Shore A). Their function is to centralize the tool within the pipeline, carry the tool's weight, and scrape the debris from the pipe wall.

The oversized sealing discs are also made of extremely wear-resistant RoPlasthan® 1100 polyurethane of shore hardness 65 Shore A. These discs’ function is to seal off the pipeline to create a differential pressure across the pipeline tool.

Optional Disc Pig Configurations

ROSEN can deliver each Ultimate Clean disc pig with a range of additional cleaning components.

The modular cleaning pig configurations contain:

  • Different brush types (see brush pigs),
  • Magnet systems for cleaning and tracking purposes (see magnet pigs),
  • Gauging plates (see gauging pigs),
  • Bypass systems, or,
  • Additional cups or discs.

We are dedicated to providing a customized, high-quality pipeline cleaning pig for each specific case to ensure ultimate and efficient cleaning.

Further Ultimate Clean disc pig enhancements can be:

  • Dual-diameter tools,
  • Bypass systems (spider noses for flow bypass or pressure bypass),
  • Bumper noses made of RoPlasthan®, 
  • ITX transmitter, or,
  • PDL Pipeline Data Logger.

Tool location transmitters (ITX transmitters) are mounted on cleaning tools for accurate tracking and location within the pipeline.

A Pipeline Data Logger (PDL) can collect and store data (time-dependent) of;

  • Temperature,
  • Pressure, and,
  • Acceleration.
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